Customization: | Available |
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Type: | Chemical Hardening Sand |
Casting Method: | Thermal Gravity Casting |
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The concrete pipe mold/mold bottom ring/bottom tray/bottom pallet is an obligate spare part while a reinforced concrete/cement pipe is being produced. It is used for supporting/lifting the reinforcement cage, the outside pipe mold, and all the concrete materials during producing a pipe, so the bottom ring/bottom tray/bottom pallets must be very strong enough and wear-resistant. After finishing the production of a pipe, the bottom pallets/bottom ring/bottom tray will still keep supporting the reinforced concrete/cement pipe till the pipe is completely cured, and then the pallets/ring/tray can be taken down and will be reused in the next recycle.
The kind and manufacturing technology of the pallets/bottom ring/base ring/bottom tray/base tray/bottom support/base support for reinforced/non-reinforced concrete/cement pipe mold/mould:
Cast steel base ring reverse Sand casting CNC machining |
Rubber ring joint bottom ring Water glass sand casting CNC machining |
Stamped/Puched pipe pallets Steel stamping Stamping+welding |
Flush joint-S/OS pallets Water glass sand casting CNC machining ductile |
Ductile iron pallets Sand casting CNC machining |
Material: |
cast steel; ductile iron; carbon steel sheet |
concrete pipe joint type: |
Rubber ring joint/flush joint/reverse |
Dimension tolerance: |
+-0.5mm |
Pallets size range: |
300mm to 2100mm |
Working surface roughness: |
<=Ra3.2 |
Production technology: |
casting;punching;annealing; welding;machining |
Product unit weight: |
18kgs to 600kgs |
Product attribution: |
Customized products according to customer's drawings |
Our company's advantages:
1) Our factory is a state-owned large enterprise, and there is absolutely no environmental protection problem. Under the current strict environmental protection policy in China, some small foundries, even machining factories, will be forced to stop working and stop production when the weather is even slightly polluted, but our factory will never stop production because of this. Thus, the delivery date can be ensured.
2) Since 2015, We have produced and provided almost 7,000 pieces of the pallets for customers from Australia and Italy. We know the pallets very well and we know how to ensure the quality of the product.
3) Our foundry is a very professional manufacturer of steel &iron castings, with state-of-the-art casting equipment and technology, thus ensuring the quality of castings from the beginning source.
4) We now use CNC machine tools for machining all the pallets, so the dimensional accuracy and surface finish are very good.
5) We have many molds.
The reinforced concrete/cement pipe made by the pallets/bottom rings/base rings/bottom trays/base trays:
How to Package&Ship the pallet/bottom ring/bottom tray/base ring/base tray:
This product is suitable to be packed in a stack, smaller size pallets/rings is placed inside the bigger size pallets/rings, thus it can save much shipping space, and better to be shipped by 20'OT container which can load about 15tons to 18tons, if smaller size pallets are ordered in large quantity, the loading weight per 20'OT container can reach to more than 20tons.
Shijiazhuang Casiting Trading Company is a professional supplier which is specialized in various kinds of castings. We can produce and provide various kinds of steel castings, ductile/gray iron castings, aluminum castings with product unit weight from a few kilograms to 10000 kilograms.
Our factory covers an area of more than 50000 square meters, and the total production capacity of various castings exceeds 30,000 tons/year, It is a leading enterprise in the production of coal mine machinery castings in China. We have a total of more than 500 employees including various casting engineer, technicians, senior skilled technical workers, administrative staff. We have two auto molding lines: one is VRH molding production line, another one is resin sand production molding line. The casting process adopts a computer simulation software system, which can simulate the casting process quickly, accurately and comprehensively. The smelting equipment includes electric arc furnace, intermediate frequency furnace and LF refining furnace. The heat treatment equipment includes desktop resistance furnace and gas furnace, all of which are controlled by automatic program. We also have lost foam casting equipment and a 205Kg cast steel new material test furnace, which can realize the test to large-scale production of castings of various materials.
Our factory has complete and self-contained inspection equipment. The on-site inspection is equipped with a vacuum direct-reading emission spectrum analyzer, a three-coordinate measuring inspector, a large wet magnetic particle detector, an ultrasonic flaw detector, and a color penetrating flaw detector. With a full-featured molding sand laboratory and testing center, we can achieve strict quality control in all aspects from raw materials, and production processes to final products.
Driven by the concept of green and clean products as our factory's development direction, we established a high-quality, high-efficiency, low-consumption, clean, flexible casting system, using easily renewable and recyclable casting materials and casting processes. The advanced frequency conversion dust removal system protects the health of the foundry industry and greatly reduces the pollution of the casting to the environment. Our factory is a domestic "first-class environmentally friendly green casting enterprise" and a "China Green Casting Demonstration Enterprise" designated by the China Foundry Association.
Our various casting products have been exported to many countries and regions in the world such as the United States, Britain, Vietnam, Bangladesh, Australia, Turkey and so on.
We are looking forward to cooperating with new and old customers for a win-win situation!
A brief factory-view:
Large scale state-owned enterprises, absolute strength | ||
The advanced dust removal system keeps us free from any interference from environmental protection policies. We can produce any products for 365 days * 24 hours |
Computer casting simulation design software can enable us to design a better casting processes faster. |
Various advanced equipment and facilities, guarantee of perfect casting quality |
1) Do you have Moq? No
2) Delivery time? depends on the order quantity. Usually from 1 month to 1 year.
Because our casting technology and machining technology are very good, the quality of the pallets is perfect, so almost no after-sales service, however, if there is a pallet with any questions, we will replace the problem pallet with a new pallet.